Waste Management Transformation for Helix.
Helix, an innovator in electric powertrain technology, designs, engineers, and manufactures high-performance electric motors and inverters for applications across automotive, aerospace, marine, and motorsport sectors. Known for its cutting-edge, compact electric powertrain solutions, Helix is committed to sustainability and efficiency. As demand for electric power grows, Helix continues to expand its operations and aims to align its internal practices with its commitment to environmental stewardship. However, Helix faced several challenges with waste management that hindered its ability to achieve sustainable, efficient waste practices across its UK facilities.
Helix encountered key obstacles that affected their waste management performance:
Low Recycling Rates
Despite a significant volume of recyclable materials in their waste stream, Helix had a recycling rate of only 18%, with much of the waste disposed of as general waste. This led to higher waste disposal costs and a missed opportunity to recycle.
Limited Support from Previous Contractor
Helix’s previous waste management provider did not offer guidance or support to improve recycling rates or provide solutions to reduce reliance on general waste. This lack of strategic input limited Helix’s ability to reach its environmental objectives.
High Disposal Costs
The combination of low recycling and high volumes of general waste contributed to elevated disposal costs, increasing operational expenses and restricting potential revenue from recyclables.
Wastetech’s Tailored Solution.
WasteTech developed a comprehensive waste management plan for Helix, designed to optimise waste segregation, reduce costs, and increase recycling rates.
- Waste Composition Analysis: Wastetech conducted a detailed ‘DNA’ analysis of Helix’s general waste, identifying recyclable materials that could be redirected from general disposal. This analysis helped Wastetech develop a targeted approach to waste segregation and recycling onsite.
- Employee Engagement and Training: Recognising the importance of staff involvement, Wastetech designed a training programme that included process manuals, visual signage, and workshops. These materials educated Helix’s staff on correct waste segregation practices and the benefits of recycling, fostering a sense of responsibility and ownership in achieving the company’s environmental goals.
- Implementation of Baling Technology: Wastetech introduced baling technology that would allow Helix to compact recyclable materials like cardboard and plastics. This will not only reduce disposal frequency and costs but will also allow Helix to earn revenue by selling baled recyclables, effectively turning waste into a valuable resource.
- Enhanced Segregation and Containment Systems: Wastetech provided clear, targeted signage and dedicated bins to ensure efficient waste segregation at the source. This system reduced contamination and simplified the recycling process, contributing to higher recycling rates.
Project Results.
Within the first month of implementing WasteTech’s solution, Helix achieved a 60% increase in recycling rates, improving from 18% to 78%. This shift significantly reduced their general waste output, lowering disposal costs. Additionally, the introduction of baling technology will allow Helix to generate revenue from recyclable materials, offsetting waste management expenses.
Key Project Deliverables.
- Waste Composition Analysis: A thorough analysis helped Helix identify recyclable materials within their waste stream, enabling more efficient segregation and recycling.
- Comprehensive Training and Engagement Programme: Wastetech’s training materials and workshops empowered staff, fostering a strong culture of sustainability within Helix’s workforce.
- Baling Technology Implementation: Baling equipment will enable Helix to compact recyclable materials, reducing waste volume and creating a new revenue stream from recyclables.
- Significant Increase in Recycling Rates: Recycling rates surged to 78% within the first month, marking a substantial improvement in Helix’s waste management practices.
- Reduction in Disposal Costs and Revenue from Recyclables: Helix successfully reduced waste disposal expenses and began generating income from baled recyclables, enhancing overall financial and environmental sustainability.